Flowmeters: What Type Will Work Best for Your Application?
What Flowmeter Will Work Best for Your Application?
From single-use to magnetic to variable-area to Coriolis, the options in flowmeters are plentiful. Yet there are distinct differences in functionality, accuracy, and certainly price. Ultrasonic sensors that accurately and non-invasively measure through commonly used tubing is an excellent multi-use option that is positioned on the higher end of the price scale. If low unit price is desirable without sacrificing accuracy, then single-use turbine type sensors are a good option particularly if working fluid is low viscosity. If higher viscosity working fluids are involved, the single-use flow through disposable ultrasonic sensors are the best fit.
When selecting a flow meter consideration must be given to:
- Flow measurement type - momentum (velocity), volumetric or mass flow measurement
- Media conditions - pressure and temperature of media and whether media conditions are likely to remain constant or vary
- Flow range - required flow range of media (min and max readings required)
- Accuracy - required accuracy of the readings
- Environmental considerations - special installation considerations such as hygienic installation, installing in to an ATEX zone or requiring tamper proof readings
Here is an overview for some of the flowmeter options available to you:
| Application parameter | Gases | Liquids | Flowmeter type |
|---|---|---|---|
| Non-invasive high hygiene process such as biopharma 30 mL/min to 100 L/min | • | Ultrasonic | |
| Single-use disposable high hygiene process such as biopharma 30 mL/min to 100 L/min | • • | Ultrasonic Turbine | |
| Low-flow measurement/control (some types as low as 1 sccm air and 0.1 mL/min water, max of range) | • • • • • • • • | • • • • • • • • • • • | Gas mass Coriolis Differential pressure Indicators/switches Turbine Variable area Pelton wheel Vortex Gear Paddle wheel Magnetic Ultrasonic |
| High-flow measurement/control (some types as high as 2300 scfm gas and 2600 GPM liquid) | • • • • • • • | • • • • • • • • • • | Gas mass Coriolis Differential pressure Indicators/switches Variable area Pelton wheel Vortex Paddle wheel Magnetic Turbine Ultrasonic |
| High pressure (500 psi and up) | • • • • | • • • • • • | Gas mass Coriolis Switches Variable area Gear Turbine Ultrasonic |
| High temperature (200°F and up) | • • • • | • • • • • • • • • | Coriolis Differential pressure Vortex (including steam) Variable area Ultrasonic Turbine Magnetic Paddle wheel Gear |
| High-accuracy measurement (error at or below 1%) | • • • • • | • • • • • • • • | Differential pressure Pelton wheel Gas mass Coriolis Vortex Gear Paddle wheel Magnetic Turbine Ultrasonic |
| Aggressive or pure fluids | • • • • | • • • • • • • • | Gas mass Turbine Switches Variable area Gear Paddle wheel Magnetic Ultrasonic Vortex |
| Fluids with heavy particulates or slurries | • | • • • | Coriolis Magnetic Ultrasonic |
| High-viscosity fluids | • | • • • | Coriolis Gear Magnetic |
| No wired power available | • • • • • | • • • • • • | Differential pressure Flow Indicators Turbine Variable area Gear Paddle wheel Ultrasonic |
| Intrinsically safe | • | • • | Variable area Turbine |
| Large pipe sizes (3" or larger) | • | • • • • | Coriolis Ultrasonic Magnetic Paddle wheel |
| Sanitary (meets 3A standards) | • • | Turbine Magnetic |



